{"id":2946,"date":"2022-02-08T11:59:06","date_gmt":"2022-02-08T10:59:06","guid":{"rendered":"https:\/\/gotec-plastics.com\/services\/prototypes\/"},"modified":"2025-05-29T10:01:58","modified_gmt":"2025-05-29T08:01:58","slug":"prototypes","status":"publish","type":"page","link":"https:\/\/gotec-plastics.com\/en\/services\/prototypes\/","title":{"rendered":"Prototypes"},"content":{"rendered":"\t\t
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Prototypes and small batches<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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From the idea to the product. Use prototypes and small batches to test if your component is ready for series production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Plan. Develop. Test.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Prototypes <\/span><\/span>allow you to accurately present your desired product. We help you develop the first or pre-series prototypes <\/span>for marketing purposes or help you test and\/or validate your ideas. We also manufacture small batches quickly and cost-effectively according to your needs. <\/span><\/span>Developing injection-moulded parts, such as for the automotive industry<\/span>or for medical technology, is a complex process that \u2013 according to experience \u2013 already defines 80% of the unit price. The crucial success factors in the process are a mix of competence, precision and speed. When evaluating new product developments and materials, it is often beneficial<\/span>to manufacture prototypes and sample parts before products enter series production. During the process, the goal is to test the form and function and to ensure that your design optimally meets all your expectations. Furthermore, prototypes can help you <\/span>to avoid costly rework on tools, machines and systems.<\/span><\/span> <\/span><\/span>At GOTEC Plastics, we accurately and flawlessly manufacture your desired prototypes<\/span>and small batches. We use established process techniques<\/span>according to the purpose and batch sizes.<\/span><\/span> <\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Construction\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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Rapid prototyping for individual parts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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We use FFF (fused filament fabrication) or FDM (fused deposition modelling)<\/span>in 3D<\/span> printing <\/span>to<\/span>manufacture<\/span>first<\/span> model parts. With this <\/span><\/span>3D printing technology,<\/span><\/span> thermoplastic materials<\/span>are processed based on data from the CAD program in order to manufacture three-dimensional prototypes. The coil-mounted filament is pulled in and heated by an extruder. Afterwards, the molten material <\/span>is pressed out of the nozzle, and the model is built layer-by-layer on the printing plate. This process can be used to quickly and cost-effectively produce the first parts \u2013 the prototypes \u2013 based on your 3D data.<\/span><\/span> <\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Vacuum moulding for small batches up to roughly 100 parts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Injection-moulding is<\/span>the most cost-effective solution for series production of plastic components. However, this process is only worthwhile as of a particular batch size. Smaller unit quantities quickly become unprofitable<\/span>due to high fixed costs for a mould. Vacuum moulding offers a more efficient alternative to the injection-moulding process <\/span><\/span>for manufacturing small batches of up to roughly 100 parts.<\/span><\/span>. In vacuum moulding, a silicone casting mould is produced in a vacuum chamber<\/span>based on a master model or a prototype. In this fashion, <\/span>we can quickly and easily manufacture premium and low-cost plastic parts in small batches.<\/span><\/span> The parts have a high surface finish and already have pretty good dimensional accuracy. Small rework may be needed since they are based on a master model. <\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Prototypes\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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Rapid tooling for small batches of up to 50,000 parts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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To provide you with the best possible assistance<\/span>in implementing small batches<\/span>of up to 50,000 parts,<\/span>we also build tools using the rapid tooling process. No complete tools are created during the process; <\/span>rather,<\/span> only aluminium-based mould inserts for existing master forms. Your 3D data is used to manufacture shaping areas <\/span>as well as the ejector<\/span> assembly. Afterwards, our master form \u2013<\/span>together with the form insert produced for you \u2013 <\/span>creates a functional injection moulding tool. Using this process, we can manufacture a tool for small batches using the injection-moulding process<\/span><\/span> in a few weeks <\/span><\/span> and at low cost.<\/span><\/span> Tailor-made parts in series production quality. The possible shot counts is equivalent to the material chosen for the mould inserts.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Flexible and fast in prototype and small batch production<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Prototype production helps you learn more about whether an idea or a product<\/span>fulfills the role and additional technical requirements. By investing in <\/span>prototyping,<\/span> economic risks related to expensive series production can therefore be minimised. We can draw on years of experience<\/span>and many specialists in the field of design and manufacturing. Therefore, we are able to quickly manufacture prototypes and small batches at affordable prices for you.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tEfficiency\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tEarly identification of weaknesses or even optimisation opportunities.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\tFast production of functional components.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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\n\t\t\t\t\t\t\n\t\t\t\t\t\t\tFlexibility\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/h3>\n\t\t\t\t\n\t\t\t\t\t\t\t\t\t

\n\t\t\t\t\t\tWe meet many different product requirements thanks to various processes.\t\t\t\t\t<\/p>\n\t\t\t\t\n\t\t\t<\/div>\n\t\t\t\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Contact us<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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